Welding Fixtures

Welding fixtures and jigs have been at the core of the Cobb Tool service offering since 1988. Our expert team produces fixtures that are tailored to your product design, helping you meet your production needs with precise, streamlined and efficient results.

 Assembly Fixtures

Robotic Fixtures

Fit & Tack Fixtures

High quality, well-designed welding fixtures are an investment that will reduce your costs, improve your quality and be durable enough to withstand the rigors of a welding environment. We design and build a full spectrum of welding fixtures – from the simplest sub-assembly fit and tack fixtures to multi-step pneumatic and hydraulic clamping fixtures for the highest quality, highest volume precision parts. Our engineering teams design both manual and multi-step robotic welding fixtures to solve your production and assembly challenges. We have a proven track record with repeat customers from across the automotive, trucking, agriculture, construction equipment, all-terrain vehicle (ATV), and lawn and garden equipment industries.

OUR DESIGN PROCESS

Key to our design process is customer involvement. Once we get an order, we develop a fixture concept that meets your expectations. We typically achieve this through two to three concept review meetings with you, our customer. These can be in-person or online, but they are essential to assure that you receive the welding fixtures you need. We are expert tool designers, but you are the expert on your parts and processes. We’re more successful when we work together as a team.

We work first to evaluate the goals and considerations of your design challenge – understanding the type of welding fixtures or jigs required for your unique application. We work with you to understand:

  • Production Volume – the number of parts you need to produce each day and the number of welders or robots you intend to use to achieve that goal
  • Type of Weld Fixtures Required – manual clamp, manual welding fixtures; manual fit and tack fixtures with robotic weldout fixture; or fully robotic systems starting with loose parts, utilizing pneumatic or hydraulic clamping; and producing a finished assembly in a single or multi-step process
  • Cost Implications – simplifying the production process to maximize production time and cost efficiency
  • Expected Life of the Product – understanding your product’s lifecycle
  • Workforce Skill/Availability – recognizing that better tooling allows more flexibility in welder skill
  • Part Tolerances – manual fit and tack fixtures can allow a skilled welder to compensate for inconsistent component parts. In contrast, robotic welders need the weld joint to be in the same place with little or no gap every time.  Repeatable precision tooling and consistent component parts are essential for successful robotic implementation.

OUR DESIGN PROMISE

By our standards, a properly designed and built welding fixture will increase your productivity, improve the quality of your parts, and be durable enough to last — ultimately paying for themselves many times over.

Our design solutions take into account:

  • Level of Complexity – simple fit and tack fixtures to multi-stage robotic processes
  • Tolerances – meeting expectations for both the consistency of your parts and the tolerances required in the finished assemblies
  • Type of Parts – from lightweight precision stamping to heavy burnt plate, and everything in between
  • Efficiency – creating fixtures that will minimize your production time and cost
  • Volume/Durability – the number of fixtures you will need and assuring that they are built to last for as long as you need them

WELDING FIXTURE TYPES/CHARACTERISTICS

Manual Clamp, Manual Weld Sub-Assembly and Separate Final Assembly Fixtures

Characteristics

  • Inexpensive
  • Simplest to design and use
  • Good for low-volume assemblies or large heavy parts
  • Allows welders to compensate for imperfect parts
  • Enables strategic tack welds to prevent distortion during final weldout
  • Often used at the start of large, complex assemblies, followed by robotic finish welding

Pneumatic/Hydraulic Clamp

Characteristics

  • Typically used in a robotic welding application
  • Best for high-volume production needs
  • Pneumatic is appropriate for lighter gauge precision parts
  • Hydraulic is sometimes required for heavy components
  • Cost justified by volume output

Robotic Weldout Tooling

Characteristics

  • Simple, open fixtures
  • Provides easy access to all weld joints
  • Usually requires a series of sub-assemblies in advance of final assembly
  • Excellent for final stages of assembly process
  • Accommodates tack-welded, sub- or final assemblies
  • Maximizes robotic welder utilization

Hand-Applied & Pickoff Jigs

Characteristics

  • Simple
  • Excellent to add small parts after major component assembly
  • Reduces complexity of main assembly fixture

Location/Contact Information

Cobb Tool, Inc.
5886 Dodgen Road
Atlanta, Georgia  30126
18 miles from the Atlanta airport
770-948-3775
info@cobbtool.com

 

Cobb Tool

5886 Dodgen Road
Atlanta Georgia 30126
18 miles from the Atlanta airport
770-948.3775
info@cobbtool.com